Company Background: Triple Infotech
Triple Infotech was established with a mission to empower the maker community, including product designers, mechanical engineers, and quality assurance professionals. Over the years, we have developed deep expertise in supporting product innovation and manufacturing in India. Our offerings include design, reverse engineering, prototyping, and inspection services. Our commitment to excellence has led to partnerships with global giants like Carl Zeiss, and Trumpf, enabling us to provide cutting-edge 3D scanning solutions throughout South India.
Company Background: Schneider Electric
Schneider Electric’s mission is to be the digital partner for sustainability and efficiency. The company drives digital transformation by integrating leading process and energy technologies, connecting products, controls, software, and services across the entire lifecycle for homes, buildings, data centers, infrastructure, and industries. Known as the most local of global companies, Schneider Electric advocates for open standards and partnership ecosystems, passionately pursuing shared values of meaningful purpose, inclusivity, and empowerment.
Application Goals
The primary goal of this collaboration is to implement incoming part inspection and streamline report sharing with suppliers. This approach aims to foster continuous improvement in product quality, significantly enhancing the supply chain’s efficiency.
What is Being Scanned:
- Plastic parts
- Switches
- Switchboards and enclosures
- Sockets
Why Optical 3D Metrology?
Optical 3D metrology was chosen for its ability to provide 100% inspection on all New Product Development (NPD) projects. This ensures production clarity and facilitates suppliers with quick feedback for faster deliveries.
System Utilized
ATOS Q was selected for its high accuracy, making it an ideal solution for Schneider Electric’s precise inspection needs.
Challenges Faced
Prior to implementing the ATOS Q, Schneider Electric relied heavily on supplier reports, which often led to time delays in quality assessments. They were also using an outdated LDi laser scanner, which had a very low Field of View (FOV) and could take four to five hours to scan a significant component. Any manual interruption during this time would necessitate a complete restart of the scanning process.
Transition to GOM 3D Scanning
Recognizing the limitations of their previous scanning technology, Schneider Electric conducted thorough research on current advancements. This led them to discover the GOM 3D scanner, prompting them to contact Triple Infotech for assistance.
Impact of the GOM Scanner on Manufacturing
The GOM 3D scanner has been transformative for Schneider Electric, especially in their research and development processes. It allows them to introduce innovative products swiftly and ensures that samples—whether plastic, metal, or castings—are accurately validated against drawings using various standards.
Exclusive Features of the ATOS Q Scanner
- Improved Scanning Techniques: Initially, all parts required a developer spray, but the majority can now be scanned without it, simplifying the process.
- Enhanced FOV and Clarity: With a 170-degree Field of View, the clarity and quality of scans have significantly improved.
- Efficient Angle Rotation: The index of angle rotation enables users to reposition objects easily while maintaining scan continuity.
- Merging Feature: This feature simplifies data collection, eliminating the cumbersome ball matching method previously used.
- Denoising Capabilities: Automated denoising has made it easier to remove extraneous points, a task that was once labor-intensive and manual.
Conclusion
Through its partnership with Triple Infotech and the implementation of the ATOS Q 3D scanning solution, Schneider Electric has significantly enhanced its product inspection processes. This collaboration not only addresses the pain points experienced with previous technology but also sets the stage for future innovations in quality assurance and product development. Together, we are building a stronger, more efficient manufacturing ecosystem that meets the high standards of today’s market.
Explore the future of product innovation with Triple Infotech—your partner in 3D scanning excellence.
