Sun Mobility is a leading innovator in electric mobility solutions, focused on advancing battery technology and energy infrastructure for sustainable transportation. As part of their product development and quality assurance processes, maintaining the dimensional accuracy of battery pack components and associated parts is critical.
The Challenge
During the inspection of new product development (NPD) parts, Sun Mobility faced challenges in measuring complex GD&T and profile-related parameters accurately and efficiently.
Traditional inspection methods made it difficult to:
- Measure complex GD&T and profile characteristics consistently.
- Make faster inspection-based decisions during product development.
- Reduce manual effort while maintaining measurement accuracy.
- Quickly identify dimensional deviations in the battery pack and the MQIS child parts.
These challenges impacted inspection speed and delayed engineering analysis and decision-making processes.
The Solution
To overcome these challenges, Sun Mobility implemented the ZEISS 3D Scanning Solution, supported by the technical expertise and service team at Triple Infotech.
The decision to choose ZEISS was driven by:
- High measurement accuracy.
- Reliable and advanced 3D scanning technology.
- Faster and more comprehensive data acquisition.
Sun Mobility selected Triple Infotech as their implementation partner due to:
- Strong technical expertise.
- Prompt service support.
- Deep product knowledge and application guidance.
Results & Benefits
Improved Measurement Accuracy
The ZEISS 3D Scanner significantly enhanced dimensional measurement accuracy, enabling precise evaluation of GD&T and profile-related parameters that were previously difficult to inspect.
Faster Inspection Process
High-speed data collection reduced overall inspection time, allowing the quality team to evaluate parts more efficiently and accelerate decision-making.
Enhanced Product Development
The scanning solution enabled the early detection of dimensional issues during the development stage, helping engineers validate designs more quickly and reduce potential downstream quality concerns.
Reduced Manual Effort
By automating data capture and analysis, the solution minimized manual measurement activities and reduced the possibility of human errors.
Faster Engineering Analysis
With detailed 3D inspection data readily available, engineering teams could quickly identify root causes, analyze deviations, and implement corrective actions more effectively.
Key Outcomes
✔ Improved measurement accuracy for complex GD&T and profile inspections
✔ Reduced inspection time through faster data acquisition
✔ Enhanced quality control efficiency
✔ Early identification of dimensional deviations
✔ Faster design validation of battery pack and MQIS child parts
✔ Reduced human error and manual inspection effort
✔ Improved engineering decision-making and issue resolution
Customer Testimonial
“The ZEISS 3D Scanner has improved measurement accuracy, reduced inspection time, minimized human errors, and enhanced overall quality control efficiency. It has supported product development by enabling early detection of dimensional issues and faster design validation of the battery pack and MQIS child parts. The solution has also helped our engineering team analyze and resolve issues faster.”
— V. Sai Krishna, Assistant Manager, Sun Mobility
Recommendation
Sun Mobility highly recommends ZEISS 3D scanning solutions to organizations looking to improve inspection accuracy, reduce measurement time, and enhance overall quality and productivity.
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